Dies Types and Operations
Assembling two or more parts together by press fitting, riveting, staking or other means.
The shaping of sheet metal at a predetermined angle. This operation compresses the interior side of the bend and stretches the exterior side.
Produces a blank by cutting the entire periphery in one simultaneous operation.
Removes material through the use of multiple cutting teeth, with each tooth cutting behind the other. A broaching die is commonly used to remove material from parts that are too thick for shaving.
Expands a portion of a drawn shell causing it to bulge.
The ridge on the edge of a workpiece resulting from a dies cutting operation.
Components of a die that allow tools to produce multiple parts.
Forming features on either face of a blank by transfer from the face of the punch or die.
Allows the cutting of internal and external part features on a single press stroke.
Forms the material at the edge of a workpiece into a circular shape or hollow ring.
Is used to cut off excess material from a finished end of a part or to cut off a predetermined length of material strip for additional operations.
Similar to forming with more severe plastic deformation in the material.
A specialized form of blanking where there is no fracture zone when shearing. This is achieved by compressing the whole part and then an upper and lower punch extracts the blank.
Bending a blank along a curved surface.
In Die Stacking
A die that is designed with features that clinch laminations together during the stamping process.
The workpiece is sheared and bent with a single press stroke.
A piercing operation that removes material from the edge of a workpiece.
Used to pierce holes in stampings.
A single die that provides multiple stations to blank a finished part.
Removes a small amount of material from the edges of a part to improve the edges finish or accuracy.
Transforms vertical motion from the press ram into horizontal or angular motion.
Opposite of bulging, the workpiece is reduced in size causing the part to become longer.
The accepted deviation from a desired dimension.
Cuts away excess or unwanted irregular features from a part and is usually the last operation formed.
A plate that is designed to hold the lower die shoe in place. It is attached to the top surface of the press bed.
Components of a die that allow tools to produce multiple parts.
The collective assembly of upper and lower die shoes, guide pins and bushings, and punch and die holders.
Lower Die Shoe
The lower plate of a die set that contains the cavity into which the punch shears the sheet metal.
A punch that is used to position the sheet metal by entering a previously formed hole.
The tool typically attached to the upper portion of the die set that shapes or penetrates the sheet metal.
A plate designed to remove sheet metal stock from the punch as it pulls away from the die.
Upper Die Shoe
The upper plate of a die set that secures the punch holder.
CNC Machine (Computer Numerical Control)
A machine tool that runs from computer instructions.
An operation that uses a laser to cut parts from sheet metal. Typically laser cutting is used for short run, lower production numbers or prototype pieces.
Wire Cut EDM (Electrical Discharge Machining)
A metal cutting process where a thin single-strand of metal wire is fed through a work piece submerged in a dielectric fluid. Material is removed by a series of rapidly occurring electrical discharges between the wire and the workpiece. This process is used to cut metal plates to make pinches, tools and dies from hard material to difficult to machine with other methods.
Presses and Components
The main foundation and supporting structure on which the operating parts of a press are mounted and guided.
Gap Frame/C Frame
A press with a C shaped frame suspending the crown over the bed and an open portion in the front. The open front of the press offers easy access to the die set.
A piece of equipment designed to remove parts from the die area.
A special type of machine press that bends sheet metal into shape. Normally they have an open frame and narrow bed.
The main upper portion of the press that slides up and down within the press frame. The upper die shoe is attached to the ram.
A press with supporting columns in each corner of the frame offering improved rigidity and reduced deflection.
Basic steel with alloying elements added to produce qualities of hardness, ductility and tensile strength. Common alloy elements are chromium, manganese, molybdenum and nickel.
An alloy in which aluminum is the predominant metal. This alloy is has a high strength to weight ration and offers corrosion resistance.
A process where a metal is heated to a certain temperature in a prescribed atmosphere and then gradually cooled. This changes the structure of a metal and alters its mechanical properties.
Raw material produced by the metal manufacturer in the form of cylindrical bars.
An alloy that contains mostly iron with a carbon content between 0.2% and 2.1% by weight.
The shaping of metal at temperatures lower than the metal’s molten state, often at room temperature. This process adds increased strength and improved surface finish.
A ductile metal with very high thermal and electrical conductivity and corrosion resistance.
Also called lamination steel, silicon electrical steel or transformer steel, is a specialty steel manufactured to produce certain magnetic properties. This iron alloy contains up to 6.5% silicon. Silicon significantly increases the electrical resistivity of the steel which reduces induced eddy currents and thus reduces core loss.
Electrical Steel Fully processed
Electrical steel in which the magnetic properties are completely developed by the steel producer. Though additional processing is usually not required, a low temperature heat treatment may be used to eliminate stresses introduced by the fabrication of the material.
Electrical Steel Grain Oriented
Electrical steel that is processed to achieve optimal magnetic properties in the rolling direction. It is normally used for the cores of high-efficiency transformers, electric motors and generators. Grain oriented steels are produced fully processed.
Electrical Steel Non-oriented
Electrical steel that is processed to have similar magnetic properties in all directions of magnetization in the plane of the material. It is less expensive than oriented steel and is used in applications where the direction of magnetic flux is changing.
Electrical Steel Semi-Processed
Electrical steel that is finished to final thickness and physical form by the producer but is not fully annealed to develop final magnetic properties. For the attainment of magnetic properties the heat treatment process is necessary.
A numeric name that describes the contents of a metal alloy.
A carbon steel that contains more than 0.6% carbon.
The shaping of metal at temperatures close to the metal’s molten state.
A carbon steel that contains less than 0.3% carbon.
A carbon steel that contains between 0.3% and 0.6% carbon.
The basic type of steel that contains less than 3% of elements other than iron and carbon.
Flat metal stock typically with a thickness from ¼ (.25) inch to 1/64 (.01562) inch.
A steel alloy with a minimum 10.5% chromium content by weight. It is known for resisting stains corrosion and rust.
A high carbon steel designed for excellent wear resistance and strength typically used for making cutting tools, dies and fixtures.